We Mortek Machinery Pvt. Ltd. Where German technology combines with engineering brilliance to give the cutting edge to the Pad Printing Technology.
Hi-tech automatic, semi automatic, standard systems to print on any surface or any shape from single to multi colours of high speed precision printing, technology that in its sphere of operation had rendered all other printing methods obsolete.
We believe that the solution arises from within the problem, hence one user friendly and cost effective solution to all your pad printing needs. Since each product is unique in its own way, Mortek Machinery designs & customises special Pad Printing Systems to suit your particular need.
The Pad printing Systems are used for marking & decorating a diverse range of products, in the Electronics, Plastics, Automobile, Engineering, Consumer products industries, and are used by top name in the industry, people who prefer noting but the best.
Come to us with a problem----
------------------> We have a solution !!!!!!
The applications of Pad printing is very vast and include items like - Household goods, Office equipments, Automobile parts, Electronic goods, Gifts and Novelty items, Entertainment equipment, Surgical parts and a whole range of industrial and other commercial products.
Pad printing imparts a high value of aesthetics and accuracy in printing of -
o Calibration of scales
o Logo and Trade Marks
o Display of Instructions and Information
And thus provides identity and selectivity to your products.
We manufacture the Pad printing system in India. The machines incorporate the latest state-of-the-art technology to provide you total solution for any type of printing requirement. We offer a wide range of machine, which could print on various products like watch dial to jerry can, washing machine, air cooler etc. We also customize the machines and offer them tailor made as per the requirement of the customer.
Write to us with details of nature of your business and items you wish to print. We would be too pleased to offer you our machines for your printing needs.
=====TECHNICAL SPECIFICATIONS======
Model -------> MP-150
No of color-----> One to Four
Cliché Size -----> 200 x 600 mm
Print Area-----> 100 mm
Print Capacity----->1200 Strokes/hr.
Pad pressure-----> 450 Kp (4500 N)
Pad Stroke----->Microprocessor Controlled adjustable separately on Plate & Object.
Pad Horizontal Stroke -----> 320 mm
Pad Vertical Stroke -----> 125 mm
Control Voltage -----> 24 v DC
Electrical Supply ------> 110/220 v AC
Current Consu. -----> 10 W
Drive ------> Pneumatic
Air Consumption -----> 6 CFM
Dimension -------> 1.60 x1.4x .5Meter .
Weight ------> 540 Kg
Contact us for any Pad Printing Solution:
Shardul Patel - M.D.
Mortek Machinery Pvt. Ltd.
3206, Phase-4, GIDC, Vatva, Ahmedabad- 382445.
Gujarat, India.
Phone: ++91 79 5840960, 5841352
Fax: ++ 91 79 5840934
Mobile: 94260 82129
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Pad Printing Technology
What is pad printing?
Pad printing is an indirect method of printing, a combination of offset & gravure printing process. Plate system is like gravure & printing system is like offset. In gravure printing, design is etched on a roller whereas in pad printing, flat plate carries an image. A rubber blanket, in offset process, picks up image from the plate and transfers it on the substrate. Similarly a solid mass of rubber called pad, picks up ink from the etched plate & prints on the substrate hence the process is known as pad printing.
Theory of pad printing:
The ink is spread over the plate to fill up the image on it. Doctor blade cleans the plate leaving ink in the etched portion. The upper surface of the ink film is exposed to air. Thinner in the inks starts evaporating from the exposed surface making ink tacky. The silicon rubber pad come down & rolls on the image area on the plate. It goes up with the ink film on it. Because of the tacky ink film pad is able of pick up ink from the etched portion. The another side of the ink film is now exposed to air & starts evaporating thinner from it. Ink becomes tacky and sticks to the substrate as pad come up after rolling on it.
Advantages:
Because of soft pads, able to take the shape of the products, pad printing is possible on irregular surface, uneven surface & flat surface.
Ø Prints very fine details
Ø Low ink usage
Ø Little space required
Ø High processing speed
Ø Wet on wet printing
From the theory of pad printing, we can definitely say that pad, etched plate & ink are vary very important factors, Which influence the printing requirement. Let us understand each factor individually in detail.
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